- CORE SOLUTION
Modular Green Hydrogen Production Plants
A clean energy carrier produced from renewable sources, offering a sustainable solution with zero carbon emissions.
- Overview
Experts in Green Hydrogen Solutions
ENPROTEC’s fully modular Green Hydrogen solution utilises multi-stack PEM electrolysers, engineered and developed to precision, efficiently producing hydrogen to support and enable zero-emission operations.
Each production module is built around our proprietary NexusCoreâ„¢ control engine, which synchronises electrolysis performance, water treatment, and energy management into a unified, high-precision operating environment.
High-frequency data acquisition from each PEM stack, including current distribution, voltage response, membrane hydration, and thermal dynamics, is processed through NexusCoreâ„¢, enabling ultra-low latency control, predictive performance adjustments, and continuous optimisation of Faradaic efficiency.
Through this tightly integrated digital and process-engineering framework, ENPROTEC delivers a Green Hydrogen solution designed for operators who demand advanced control logic, deep process visibility, and proven reliability across the entire hydrogen value chain.
MODULAR HYDROGEN SOLUTION
O2 Water Separator Vessel
ENPROTEC’s oxygen processing system ensures efficient moisture removal, operational safety, and readiness for downstream applications requiring high-purity oxygen.
Chiller Unit
The chiller unit is an advanced cooling solution designed for integration into hydrogen production, storage, and utilisation systems. Engineered for high efficiency, it manages thermal loads generated during electrolysis and related processes, ensuring optimal operating conditions.
The ENPROTEC NexusCoreTM
The Control Unit offers a centralised control point, along with real-time data acquisition. The platform supports full integration of upstream and downstream components. This approach improves service efficiency, optimises maintenance planning, and lowers overall operating costs.
Water Treatment:
ENPROTEC’s water treatment solution incorporates a high-efficiency Reverse Osmosis System (ROS) delivering ultrapure water with resistivity exceeding 10 MΩ·cm. The system ensures compliance with input water quality requirements as defined by EU Directive 2020/2184-EU, guaranteeing optimal conditions for hydrogen production and PEM stack longevity.
2 x 1 MW PEM Stacks
ENPROTEC’s integrated system features two 1 MW PEM stacks engineered for rapid dynamic response. These stacks efficiently adapt to fluctuations in hydrogen demand and variable renewable energy input across a broad modulation range, ensuring optimal performance and reliability in green hydrogen production.
Process Water Polishing
Process water undergoes advanced polishing treatment to achieve ultra-high purity levels, minimising ionic and particulate contamination. This ensures optimal operating conditions for PEM stacks, significantly extending their service life in accordance with best-in-class industry standards.
Process Water
Process water is treated and conditioned to meet stringent industrial standards, ensuring the absence of harmful chemicals, contaminants, and residual substances that could compromise equipment integrity, product quality, or environmental compliance.
Purification & Analysis
Hydrogen purity up to Grade 6.0 (99.9999%), fully compliant with SAE J2719 and ISO 14687:2019 standards for vehicle fuel cells and hydrogen applications, ensuring the highest quality Hâ‚‚ across all use cases.
H2 Water Separation Vessel
ENPROTEC’s hydrogen processing system incorporates a dedicated H₂ water separation vessel, that ensures efficient phase separation, operational reliability, and compliance with the highest industry standards for green hydrogen production.
Process Heat Exchanger
ENPROTEC’s process heat exchanger is designed to enable efficient thermal energy recovery, supporting Combined Heat and Power (CHP) applications. This integration maximises overall system efficiency by utilising waste heat for secondary processes, reducing energy consumption and operational costs.
Full Integration with a
Renewable Power System
ENPROTEC’s Green Hydrogen solutions feature a modular and flexible footprint, engineered for seamless integration with multiple renewable energy sources. This design ensures optimal energy efficiency, cost-effectiveness, and adaptability, supporting sustainable operations at any scale.
Load-Tracking & Grid Synchronisation
Based on renewable energy availability, the system adjusts hydrogen production, increasing output during periods of excess and reducing it when production is low. This flexibility ultimately maintains grid stability, optimises clean electricity use, reduces fossil fuel reliance, and supports grid stability through peak demand response.
Rapid Response to Variable Loads
ENPROTEC’s integrated systems use advanced power electronics and real-time monitoring to rapidly respond to fluctuating energy inputs, with electrolysers operating at turndown ratios as low as 10% and system components adjusting within seconds. Ideal for renewable energy sources.
Automated Operation & Smart Control
Automated control systems manage every stage of green hydrogen production, optimising energy use, forecasting demand, and ensuring reliability through predictive maintenance and fault detection delivering efficient, cost-effective, and resilient plant operations.
Controlled Hydrogen Production Capacity
The system enables precise, scalable hydrogen production to match demand, integrates with storage for flexible supply, and supports grid-balancing by selling excess capacity ensuring operational adaptability for fluctuating power availability and hydrogen off-take agreements.
Modular Design
ENPROTEC’s Green Hydrogen solutions are designed for seamless integration with renewable energy sources, including solar PV, wind, and hydroelectric power. This approach ensures maximum energy efficiency, cost-effectiveness, and sustainability across operations.
Modular & Scalable
Our modular architecture facilitates seamless capacity expansion through the addition of discrete PEM units, enabling scalable deployment for industrial applications while maintaining system stability, load balance, and operational efficiency.
Relocatable & Plug-and-Play
Designed for mobility, the plant can be easily relocated with minimal infrastructure requirements. Pre-integrated electrical and mechanical systems enable rapid plug-and-play commissioning at new sites. Our unit is ideal for remote mining operations, off-grid energy projects, or temporary hydrogen demands.
Compact Footprint
The integration of all hydrogen production components into a single modular unit maximises the efficiency of the available space without compromising performance or safety.
Reduced Civil Works
The self-contained nature of the modular plant eliminates the need for extensive civil construction, reducing both cost and installation time.
Rapid Deployment
Our hydrogen modular units are factory-tested, pre-assembled modules that significantly shorten lead times from order to commissioning, making the modular solution ideal for fast-track projects.
Safe & Weatherproof
ENPROTEC's Modular Hydrogen Production Units are designed to operate in harsh environments, ensuring full compliance with safety and environmental standards. They offer dustproofing, ventilation, and temperature control systems to ensure operational stability and reliability.
Advanced Electrolyser Cooling
Modular Hydrogen Units
Unlock the full potential of Green Hydrogen. Connect with ENPROTEC to explore modular, PEM-based solutions with advanced digital control and optimised renewable energy integration.
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