Multi Product Cyclone Range

ENPROTEC’s Multi Product Cyclone Range (DDMS™) delivers precise material separation using advanced dense media separation technology, enhancing efficiency and resource recovery. Designed for reliability and cost-effectiveness, it maximises performance in mineral processing applications.

Unlock Unmatched Separation Performance

Our Dual Dense Medium Separation (DDMS™) cyclones are highly efficient mineral processing equipment that is designed to produce high grade and middlings grade products as well as tailings from a single feed stream simultaneously. Our technology uses a dense suspension of heavy media particles in combination with a unique design and control philosophy to achieve a wide range of cut-points often required for effective separation of minerals. Our DDMS^TM cyclones consists of a feed preparation module, a density separation module, and a product, middlings and discard handling module, each designed to perform a specific function in the overall process.

Application of the DDMS™

Ultra-high cut puts and generate multi-products (high density and low density in one module)

Superior Separation Efficiency

Our DDMS™ Cyclones offer advanced separation capabilities, ensuring high-quality product recovery and reduced waste, which translates to cost savings and increased profitability

Separation Density – Maximum range and Stability

The unique design of the ENPROTEC DDMS™ allows for a wide range of sustainable cut-point densities to be achieved. This flexibility focuses on achieving exceptionally high cut-points while also allowing the unit to be operated at lower industry norm densities.

Additionally, the patented inter-cyclone water injection system allows for the precise control of the secondary separation cut-point density.

Versatile & Scalable

Designed to handle a wide range of applications and various operational scales, our cyclones can be integrated seamlessly into existing processes, providing flexibility and scalability for diverse industrial needs.

Operational Cost Reduction

By optimising particle separation and reducing energy consumption, our DDMS™ Cyclones significantly lower operational costs, enhancing overall process efficiency and sustainability.

Features & Benefits

Key Outcomes

Typical DDMS™ Cyclone Secondary Cyclone Density Control

Technically Engineered

Cyclone Design and Geometry

The design and geometry of the cyclone are crucial for efficient separation and classification. ENPROTEC’s DDMS™ cyclones are engineered with optimized vortex finder and spigot configurations to enhance the separation process. The precise dimensions and angles of the cyclone components ensure effective classification of particles into three distinct products: overflow, underflow, and middlings. This design minimizes turbulence and maximizes centrifugal forces, leading to improved separation efficiency and higher recovery rates of valuable minerals.

Material Selection and Durability

The choice of materials for the cyclone construction impacts its durability and performance. ENPROTEC uses high-quality materials such as wear-resistant ceramics, polyurethane, and high-chrome alloys to construct the DDMS™ cyclones. These materials offer excellent resistance to abrasion and corrosion, ensuring a longer service life and consistent performance even under harsh operating conditions. The robust construction also minimizes maintenance requirements and reduces operational downtime.

Automation and Control Systems

Advanced automation and control systems are integrated into ENPROTEC’s DDMS™ cyclones to optimize their performance. These systems include PLC (Programmable Logic Controller) technology that automates key processes such as feed pressure regulation, flow rate control, and cyclone performance monitoring. Real-time data collection and analysis allow for dynamic adjustments to maintain optimal separation efficiency. Features such as remote monitoring, data logging, and automated alarms enhance operational reliability and provide valuable insights for process optimization.

Product Management and Efficiency

Efficient management of the three product streams (overflow, underflow, and middlings) is essential for maximizing the cyclone’s performance. Adjustable spigots and Vortex Finders allow for fine-tuning of the separation process, ensuring optimal recovery of valuable minerals and minimizing losses.